|
| 1 | +""" pyplots.ai |
| 2 | +heatmap-rainflow: Rainflow Counting Matrix for Fatigue Analysis |
| 3 | +Library: highcharts unknown | Python 3.14.3 |
| 4 | +Quality: 90/100 | Updated: 2026-03-06 |
| 5 | +""" |
| 6 | + |
| 7 | +import tempfile |
| 8 | +import time |
| 9 | +import urllib.request |
| 10 | +from pathlib import Path |
| 11 | + |
| 12 | +import numpy as np |
| 13 | +from highcharts_core.chart import Chart |
| 14 | +from highcharts_core.options import HighchartsOptions |
| 15 | +from selenium import webdriver |
| 16 | +from selenium.webdriver.chrome.options import Options |
| 17 | + |
| 18 | + |
| 19 | +# Data - Simulated rainflow counting matrix from variable-amplitude loading |
| 20 | +np.random.seed(42) |
| 21 | + |
| 22 | +n_amp_bins = 20 |
| 23 | +n_mean_bins = 20 |
| 24 | + |
| 25 | +# Bin centers in MPa |
| 26 | +amplitude_bins = np.linspace(10, 200, n_amp_bins) |
| 27 | +mean_bins = np.linspace(-50, 250, n_mean_bins) |
| 28 | + |
| 29 | +# Generate realistic rainflow matrix |
| 30 | +# Most cycles at low amplitude, centered around mean ~100 MPa |
| 31 | +amp_grid, mean_grid = np.meshgrid(amplitude_bins, mean_bins, indexing="ij") |
| 32 | + |
| 33 | +# Exponential decay with amplitude (low amplitude = many cycles) |
| 34 | +amp_factor = np.exp(-0.025 * amp_grid) |
| 35 | + |
| 36 | +# Gaussian distribution around mean ~100 MPa |
| 37 | +mean_factor = np.exp(-0.5 * ((mean_grid - 100) / 60) ** 2) |
| 38 | + |
| 39 | +# Combined cycle counts |
| 40 | +raw_counts = amp_factor * mean_factor * 5000 |
| 41 | +raw_counts += np.random.exponential(scale=raw_counts * 0.15 + 1) |
| 42 | +cycle_counts = np.round(raw_counts).astype(int) |
| 43 | +cycle_counts = np.clip(cycle_counts, 0, None) |
| 44 | + |
| 45 | +# Set very low counts to zero for sparsity (realistic for high-amplitude regions) |
| 46 | +cycle_counts[cycle_counts < 3] = 0 |
| 47 | + |
| 48 | +# Amplitude labels (y-axis) and mean labels (x-axis) |
| 49 | +amp_labels = [f"{v:.0f}" for v in amplitude_bins] |
| 50 | +mean_labels = [f"{v:.0f}" for v in mean_bins] |
| 51 | + |
| 52 | +# Build heatmap data: [x_index (mean), y_index (amplitude), value or None] |
| 53 | +heatmap_data = [] |
| 54 | +max_count = 0 |
| 55 | +for y_idx in range(n_amp_bins): |
| 56 | + for x_idx in range(n_mean_bins): |
| 57 | + val = int(cycle_counts[y_idx, x_idx]) |
| 58 | + if val > max_count: |
| 59 | + max_count = val |
| 60 | + heatmap_data.append([x_idx, y_idx, val if val > 0 else None]) |
| 61 | + |
| 62 | +# Build chart using highcharts-core Python wrapper |
| 63 | +chart = Chart(container="container") |
| 64 | +chart.options = HighchartsOptions.from_dict( |
| 65 | + { |
| 66 | + "chart": { |
| 67 | + "type": "heatmap", |
| 68 | + "width": 4800, |
| 69 | + "height": 2700, |
| 70 | + "backgroundColor": "#fafafa", |
| 71 | + "marginTop": 180, |
| 72 | + "marginBottom": 200, |
| 73 | + "marginRight": 380, |
| 74 | + "marginLeft": 320, |
| 75 | + "style": {"fontFamily": "'Segoe UI', Roboto, 'Helvetica Neue', Arial, sans-serif"}, |
| 76 | + }, |
| 77 | + "title": { |
| 78 | + "text": "heatmap-rainflow \u00b7 highcharts \u00b7 pyplots.ai", |
| 79 | + "style": {"fontSize": "52px", "fontWeight": "600", "color": "#2c3e50"}, |
| 80 | + "y": 30, |
| 81 | + }, |
| 82 | + "subtitle": { |
| 83 | + "text": "Rainflow cycle counting matrix \u2014 low-amplitude cycles near 100 MPa mean dominate the fatigue spectrum", |
| 84 | + "style": {"fontSize": "30px", "fontWeight": "normal", "color": "#7f8c8d"}, |
| 85 | + "y": 80, |
| 86 | + }, |
| 87 | + "xAxis": { |
| 88 | + "categories": mean_labels, |
| 89 | + "title": { |
| 90 | + "text": "Cycle Mean (MPa)", |
| 91 | + "style": {"fontSize": "34px", "fontWeight": "600", "color": "#34495e"}, |
| 92 | + "margin": 20, |
| 93 | + }, |
| 94 | + "labels": {"style": {"fontSize": "28px", "color": "#34495e"}, "rotation": 315, "y": 30}, |
| 95 | + "lineWidth": 0, |
| 96 | + "tickLength": 0, |
| 97 | + }, |
| 98 | + "yAxis": { |
| 99 | + "categories": amp_labels, |
| 100 | + "title": { |
| 101 | + "text": "Cycle Amplitude (MPa)", |
| 102 | + "style": {"fontSize": "34px", "fontWeight": "600", "color": "#34495e"}, |
| 103 | + "margin": 20, |
| 104 | + }, |
| 105 | + "labels": {"style": {"fontSize": "28px", "color": "#34495e"}}, |
| 106 | + "reversed": False, |
| 107 | + "lineWidth": 0, |
| 108 | + "gridLineWidth": 0, |
| 109 | + }, |
| 110 | + "colorAxis": { |
| 111 | + "min": 1, |
| 112 | + "max": int(max_count), |
| 113 | + "type": "logarithmic", |
| 114 | + "stops": [ |
| 115 | + [0, "#440154"], |
| 116 | + [0.12, "#482878"], |
| 117 | + [0.25, "#3e4989"], |
| 118 | + [0.37, "#31688e"], |
| 119 | + [0.50, "#26828e"], |
| 120 | + [0.62, "#1f9e89"], |
| 121 | + [0.75, "#35b779"], |
| 122 | + [0.87, "#6ece58"], |
| 123 | + [1, "#fde725"], |
| 124 | + ], |
| 125 | + "labels": {"style": {"fontSize": "28px", "color": "#34495e"}}, |
| 126 | + }, |
| 127 | + "legend": { |
| 128 | + "title": {"text": "Cycle Count", "style": {"fontSize": "28px", "fontWeight": "600", "color": "#34495e"}}, |
| 129 | + "align": "right", |
| 130 | + "layout": "vertical", |
| 131 | + "verticalAlign": "middle", |
| 132 | + "symbolHeight": 900, |
| 133 | + "symbolWidth": 36, |
| 134 | + "itemStyle": {"fontSize": "24px", "color": "#34495e"}, |
| 135 | + "x": -40, |
| 136 | + "margin": 40, |
| 137 | + }, |
| 138 | + "tooltip": { |
| 139 | + "style": {"fontSize": "30px"}, |
| 140 | + "headerFormat": "", |
| 141 | + "pointFormat": ( |
| 142 | + "Amplitude: <b>{series.yAxis.categories.(point.y)} MPa</b><br>" |
| 143 | + "Mean: <b>{series.xAxis.categories.(point.x)} MPa</b><br>" |
| 144 | + "Cycles: <b>{point.value}</b>" |
| 145 | + ), |
| 146 | + }, |
| 147 | + "credits": {"enabled": False}, |
| 148 | + "plotOptions": {"heatmap": {"colsize": 1, "rowsize": 1}}, |
| 149 | + "series": [ |
| 150 | + { |
| 151 | + "type": "heatmap", |
| 152 | + "name": "Cycle Count", |
| 153 | + "data": heatmap_data, |
| 154 | + "borderWidth": 2, |
| 155 | + "borderColor": "#fafafa", |
| 156 | + "nullColor": "#f0f0f0", |
| 157 | + } |
| 158 | + ], |
| 159 | + } |
| 160 | +) |
| 161 | + |
| 162 | +# Generate chart JS literal via highcharts-core wrapper |
| 163 | +js_literal = chart.to_js_literal() |
| 164 | + |
| 165 | +# Download Highcharts JS and heatmap module with retry |
| 166 | +urls = { |
| 167 | + "highcharts": "https://cdn.jsdelivr.net/npm/highcharts/highcharts.js", |
| 168 | + "heatmap": "https://cdn.jsdelivr.net/npm/highcharts/modules/heatmap.js", |
| 169 | +} |
| 170 | +scripts = {} |
| 171 | +for name, url in urls.items(): |
| 172 | + for attempt in range(3): |
| 173 | + try: |
| 174 | + with urllib.request.urlopen(url, timeout=30) as response: |
| 175 | + scripts[name] = response.read().decode("utf-8") |
| 176 | + break |
| 177 | + except urllib.error.HTTPError: |
| 178 | + time.sleep(2 * (attempt + 1)) |
| 179 | + else: |
| 180 | + raise RuntimeError(f"Failed to download {url}") |
| 181 | + |
| 182 | +highcharts_js = scripts["highcharts"] |
| 183 | +heatmap_js = scripts["heatmap"] |
| 184 | + |
| 185 | +# Generate HTML with inline scripts and renderer annotation for data storytelling |
| 186 | +html_content = f"""<!DOCTYPE html> |
| 187 | +<html> |
| 188 | +<head> |
| 189 | + <meta charset="utf-8"> |
| 190 | + <script>{highcharts_js}</script> |
| 191 | + <script>{heatmap_js}</script> |
| 192 | +</head> |
| 193 | +<body style="margin:0; padding:0; overflow:hidden; background:#fafafa;"> |
| 194 | + <div id="container" style="width:4800px; height:2700px;"></div> |
| 195 | + <script> |
| 196 | + {js_literal} |
| 197 | + </script> |
| 198 | + <script> |
| 199 | + // Add annotation highlighting the dominant fatigue region |
| 200 | + // (separate DOMContentLoaded ensures chart is created first) |
| 201 | + document.addEventListener('DOMContentLoaded', function() {{ |
| 202 | + var ch = Highcharts.charts[Highcharts.charts.length - 1]; |
| 203 | + if (ch) {{ |
| 204 | + ch.renderer.label( |
| 205 | + '\\u25B6 Peak region: low-amplitude cycles near<br>' + |
| 206 | + '\\u2003 100 MPa mean stress dominate fatigue damage', |
| 207 | + ch.plotLeft + ch.plotWidth * 0.55, |
| 208 | + ch.plotTop + ch.plotHeight * 0.78 |
| 209 | + ).css({{ |
| 210 | + fontSize: '28px', |
| 211 | + color: '#333', |
| 212 | + fontStyle: 'italic', |
| 213 | + lineHeight: '40px' |
| 214 | + }}).attr({{ |
| 215 | + fill: 'rgba(255, 255, 255, 0.93)', |
| 216 | + stroke: '#888', |
| 217 | + 'stroke-width': 1.5, |
| 218 | + padding: 18, |
| 219 | + r: 8, |
| 220 | + zIndex: 5 |
| 221 | + }}).add(); |
| 222 | + }} |
| 223 | + }}); |
| 224 | + </script> |
| 225 | +</body> |
| 226 | +</html>""" |
| 227 | + |
| 228 | +# Save HTML for interactive version |
| 229 | +with open("plot.html", "w", encoding="utf-8") as f: |
| 230 | + f.write(html_content) |
| 231 | + |
| 232 | +# Take screenshot using headless Chrome |
| 233 | +with tempfile.NamedTemporaryFile(mode="w", suffix=".html", delete=False, encoding="utf-8") as f: |
| 234 | + f.write(html_content) |
| 235 | + temp_path = f.name |
| 236 | + |
| 237 | +chrome_options = Options() |
| 238 | +chrome_options.add_argument("--headless=new") |
| 239 | +chrome_options.add_argument("--no-sandbox") |
| 240 | +chrome_options.add_argument("--disable-dev-shm-usage") |
| 241 | +chrome_options.add_argument("--disable-gpu") |
| 242 | +chrome_options.add_argument("--window-size=4800,2840") |
| 243 | +chrome_options.add_argument("--force-device-scale-factor=1") |
| 244 | +chrome_options.add_argument("--hide-scrollbars") |
| 245 | + |
| 246 | +driver = webdriver.Chrome(options=chrome_options) |
| 247 | +driver.set_window_size(4800, 2840) |
| 248 | +driver.get(f"file://{temp_path}") |
| 249 | +time.sleep(5) |
| 250 | +driver.save_screenshot("plot.png") |
| 251 | +driver.quit() |
| 252 | + |
| 253 | +Path(temp_path).unlink() |
0 commit comments