Skip to content

Commit 3072f4b

Browse files
FINAL PIC UPDATES
1 parent 0403b8b commit 3072f4b

8 files changed

Lines changed: 9 additions & 33 deletions

File tree

1.27 KB
Loading
1.89 KB
Loading
1.63 KB
Loading
2.96 KB
Loading
-3.09 KB
Loading
-5.73 KB
Loading
-28.3 KB
Loading

docs/wire-tool-v1.1/user-manual/index.md

Lines changed: 9 additions & 33 deletions
Original file line numberDiff line numberDiff line change
@@ -323,9 +323,12 @@ Requires:
323323

324324
![Tool_Mount_Assm](images/ASSM_Tool_Mount_1.png)
325325
![Tool_Mount_Assm](images/ASSM_Tool_Mount_2.png)
326+
### Ground Wire
326327

327328
**NOTE.** The grounding wire ring terminal must be installed with the *lower M5x16 BHCS* at this point. It is important that you install the grounding stap on the lower position as that is the only hole on the endoskeleton that has not been anodized. An anodized layer will prevent grounding of the frame.
328329

330+
Grounding is done for safety and EMI reduction.
331+
329332
![Tool_Mount_Assm](images/ASSM_Tool_Mount_3.png)
330333
![Tool_Mount_Assm](images/ASSM_Tool_Mount_4.png)
331334
![Tool_Mount_Assm](images/ASSM_Tool_Mount_5.png)
@@ -334,43 +337,21 @@ Requires:
334337
## Wiring
335338
While simple, proper wiring of the WT-01 is critical. Ensure all of the following electrical connections are well secured.
336339

337-
### WC Block and Cathode Wire
340+
### Energizer Screw and Cathode Wire
338341

339-
The WC block is the component that connects the cutting wire to the circuit. Ensuring a solid and long term electrical connection is important for reliability and safety. After installation of WC block and cathode wire, potting of the connection with hot glue is strongly recommended. Potting will help to prevent oxidation of the connector, improving lifetime.
340-
341-
After installation and potting, route the cathode wire through the integrated wire run in the lower back base 3D print to the Wago bank on the tool mount print. Fastener cap should be added to the M6 screw for added safety. This may be applied with waterproof adhesive of choice.
342+
The Energizer Screw is the component that connects the cutting wire to the circuit. Ensuring a solid and long term electrical connection is important for reliability and safety. After installation, potting of the connection with hot glue is strongly recommended. Potting will help to prevent oxidation of the connector, improving lifetime.
342343

343344
Requires:
344-
- WC Block
345-
- Insulating Boss
346-
- M6x30 Button Head Cap Screw
347-
- M6 Nylock
348345
- Cathode Wire
346+
- M5x20 BHCS
347+
- Hot Glue
349348

350349
![WC_Block_Assm](images/ASSM_WC_Block_1.png)
351350
![WC_Block_Assm](images/ASSM_WC_Block_2.png)
352-
![WC_Block_Assm](images/ASSM_WC_Block_3.png)
353-
354-
**ALERT.** Please pot the electrical connection at this point. Hot glue will provide some protection against water for this connection. 3D print is designed to act as a potting cup and may be filled completely with glue. Lower temperature plastics like PLA may be damaged by potting entire cavity at once. Several steps may be required, allowing time to cool between each.
355-
356-
![WC_Block_Assm](images/ASSM_WC_Block_4.png)
357-
358-
### Ground Wire
359351

360-
The grounding wire is secured with a self tapping screw. This screw cuts into the endoskeleton and grounds it. This is done for safety and EMI reduction.
352+
Thread fastener through threads in 3D print. Route wire through recess in 3D print. Insert into Wago.
361353

362-
**ALERT.** Users have reported shearing of the screw head during installation. It is highly recommended to thread this hole manually with an 8-32 tap prior to installation. If unable to tap this hole, it is recommended to use a fastener with a clearly visible cutting tip with recess for chips. Rack Robotics is working on a fix.
363-
364-
Requires:
365-
- Self Tapping Screw
366-
- Ground Wire
367-
368-
![Ground_Screw_Assm](images/ASSM_Ground_Screw_1.png)
369-
![Ground_Screw_Assm](images/ASSM_Ground_Screw_2.png)
370-
371-
**ALERT.** Users have reported that over torquing the self tapping fastener shears off fastener head. Apply gentle pressure *by hand* when installing this part.
372-
373-
![Ground_Screw_Assm](images/ASSM_Ground_Screw_3.png)
354+
**ALERT.** Pot the electrical connection at this point. Hot glue will provide some protection against water for this connection. The 3D print is designed to act as a potting cup and may be filled partially with glue. Lower temperature plastics like PLA may be damaged by potting entire cavity at once. Several steps may be required, allowing time to cool between each.
374355

375356
### Power Connections
376357

@@ -424,11 +405,6 @@ The wire tool supports dielectric flushing. Flushing dramatically improves cutti
424405

425406
(TO BE ADDED)
426407

427-
## Drawings
428-
429-
![Wire Tool V1.1](images/WT-01_page_1.png)
430-
![Wire Tool V1.1](images/WT-01_page_2.png)
431-
432408
## Contributing
433409

434410
Want to chat? Please join our [discord](https://discord.gg/z4XNk7Hkgw).

0 commit comments

Comments
 (0)