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[Newton] Add MuJoCo tendon support to Newton physics replication#5433

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[Newton] Add MuJoCo tendon support to Newton physics replication#5433
hujc7 wants to merge 1 commit intoisaac-sim:developfrom
hujc7:jichuanh/newton-replicate-tendon-fix

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@hujc7 hujc7 commented Apr 28, 2026

Summary

  • Adds SchemaResolverMjc to proto-builder schema_resolvers so MjcTendon prims (e.g. Shadow Hand fixed tendons) are parsed correctly during Newton physics replication.
  • Fixes a root-cause bug ([BUG] MjcTendon joint-path resolution fails after proto + add_builder merge (silently drops all tendons) newton-physics/newton#2618) where including SchemaResolverMjc on the main builder caused two interlocking failures:
    1. SchemaResolverMjc.validate_custom_attributes() raises unless SolverMuJoCo.register_custom_attributes() is called first.
    2. register_custom_attributes registers MJC custom frequencies, triggering Newton's stage-wide traversal (independent of ignore_paths). On the main builder, this traversal finds MjcTendon prims under /World/envs/... and tries to resolve their joint paths against the main builder's empty joint_label, producing 128 "unknown joint path" warnings and silently dropping all tendons.
  • Fix: exclude SchemaResolverMjc from the main builder's schema_resolvers. The main builder loads only scene-level prims (ground, lights) with no MjcTendon prims. Proto builders include it with register_custom_attributes called first, resolving tendons correctly against each proto's populated joint_label. add_builder then propagates N×T entries across N environments — handled natively by SolverMuJoCo via tendon_world filtering.

Test plan

  • 16 unit tests in test/cloner/test_mjc_tendon_cloner.py pass (no Isaac Sim required)
    • Tests verify main builder has no MJC frequencies (no stage-wide traversal)
    • Tests verify proto builder has MJC frequencies and tendon_world attribute
    • Tests verify N×T entries after N add_builder calls is Newton's expected state
    • Tests verify SchemaResolverMjc.validate_custom_attributes raises/passes appropriately
  • Shadow Hand environment with SolverMuJoCo no longer produces "unknown joint path" warnings at startup

@github-actions github-actions Bot added bug Something isn't working documentation Improvements or additions to documentation asset New asset feature or request isaac-sim Related to Isaac Sim team isaac-mimic Related to Isaac Mimic team infrastructure labels Apr 28, 2026
@hujc7 hujc7 marked this pull request as draft April 29, 2026 01:10
hujc7 pushed a commit to hujc7/IsaacLab that referenced this pull request Apr 29, 2026
@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from ea456bc to 500ab8a Compare April 29, 2026 01:11
@hujc7 hujc7 changed the base branch from main to develop April 29, 2026 01:12
@github-actions github-actions Bot added the isaac-lab Related to Isaac Lab team label Apr 29, 2026
@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from 500ab8a to 99f7d7b Compare April 29, 2026 01:40
@hujc7 hujc7 changed the title Fix MuJoCo tendon duplication in Newton physics replication Add MuJoCo tendon support to Newton physics replication Apr 29, 2026
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🤖 Isaac Lab Review Bot

Summary

This PR fixes a MuJoCo tendon duplication bug in Newton physics replication by correctly separating schema resolvers between the main builder and proto builders. The fix excludes SchemaResolverMjc from the main builder (which loads only scene-level prims) and includes it only in proto builders where register_custom_attributes is called first. The implementation is correct and well-documented, with comprehensive unit tests.

Architecture Impact

Self-contained within isaaclab_newton module. The changes affect only _build_newton_builder_from_mapping() which is called by newton_physics_replicate() and newton_visualizer_prebuild(). The fix aligns IsaacLab's cloner with Newton's expected N×T tendon entry design where SolverMuJoCo filters by tendon_world == template_world. No downstream callers need modification since the function signature is unchanged.

Implementation Verdict

Ship it — The fix is architecturally sound and correctly addresses the root cause.

Test Coverage

The PR adds 8 unit tests that cover the key invariants:

  • Main builder has no MJC custom frequencies (3 tests)
  • Proto builder has MJC custom frequencies registered (3 tests)
  • SchemaResolverMjc validation behavior (4 tests)
  • Tendon propagation with correct world indices (6 tests)

However, the tests use synthetic tendon injection rather than actually exercising the _build_newton_builder_from_mapping() function. This is acceptable given the Newton/USD dependencies would require integration tests, but there's no direct regression test for the actual fixed code path.

CI Status

No CI checks available yet — cannot verify tests pass in CI.

Findings

🔵 Improvement: source/isaaclab_newton/changelog.d/5433.rst:31-33 — Missing newline before final paragraph
The changelog file lacks a blank line before the final paragraph "The resulting N×T tendon entries..." which may cause RST rendering issues. The ^^^^^ section header style is correct but the final two lines run together with the preceding paragraph.

🔵 Improvement: source/isaaclab_newton/test/cloner/test_mjc_tendon_cloner.py:1-300 — Filename mismatch with PR description
The test file is named test_mjc_tendon_cloner.py but the PR description references test_tendon_deduplication.py. This is a documentation inconsistency, not a bug, but the PR description should be updated to match the actual filename.

🔵 Improvement: source/isaaclab_newton/test/cloner/test_mjc_tendon_cloner.py:97-98 — Accessing private Newton API
The test helper _inject_tendon_entries() accesses builder._custom_frequency_counts which is a private attribute (underscore prefix). While necessary for testing, this creates a coupling to Newton's internal implementation that may break if Newton refactors. Consider adding a comment noting this dependency.

# NOTE: Accessing private _custom_frequency_counts; may break if Newton refactors
builder._custom_frequency_counts[_TENDON_FREQ] = ...

🟡 Warning: source/isaaclab_newton/isaaclab_newton/cloner/newton_replicate.py:69-73 — Proto resolver list created once, instances shared across all protos

_proto_resolvers = [SchemaResolverMjc(), SchemaResolverNewton(), SchemaResolverPhysx()]

The resolver instances are created once and passed to every p.add_usd() call in the loop. If any resolver maintains mutable state that persists across calls, this could cause cross-contamination between protos. Verify Newton's resolvers are stateless, or move instantiation inside the loop:

for src_path in sources:
    p = NewtonManager.create_builder(up_axis=up_axis)
    solvers.SolverMuJoCo.register_custom_attributes(p)
    p.add_usd(
        stage,
        root_path=src_path,
        load_visual_shapes=True,
        skip_mesh_approximation=True,
        schema_resolvers=[SchemaResolverMjc(), SchemaResolverNewton(), SchemaResolverPhysx()],
    )

🔵 Improvement: source/isaaclab_newton/changelog.d/5433.rst — PR description mentions version bump to 0.5.16 not reflected in changed files
The PR description states "Bumps isaaclab_newton to 0.5.16" but no version file changes are included in the diff. Either the version bump should be added, or the PR description should be corrected.

🔵 Improvement: source/isaaclab_newton/test/cloner/test_mjc_tendon_cloner.py:233 — Test doesn't exercise actual fix code path
The tests verify Newton builder behavior in isolation but don't test that _build_newton_builder_from_mapping() correctly uses separate resolver lists. A minimal integration test (even if skipped in CI due to dependencies) that calls the fixed function would provide stronger regression coverage.

@hujc7 hujc7 changed the title Add MuJoCo tendon support to Newton physics replication [Newton] Fix MuJoCo tendon duplication in Newton physics replication Apr 29, 2026
@hujc7 hujc7 changed the title [Newton] Fix MuJoCo tendon duplication in Newton physics replication Add MuJoCo tendon support to Newton physics replication Apr 29, 2026
@hujc7 hujc7 changed the title Add MuJoCo tendon support to Newton physics replication [Newton] Add MuJoCo tendon support to Newton physics replication Apr 29, 2026
Comment on lines +44 to +45
continue
orig = freq.usd_prim_filter
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P1 Path-prefix false-positive in scope filter

startswith(_path) without a trailing / will match sibling USD paths that share a common string prefix. For example, if root_path="/World/src", a MjcTendon prim at /World/src2/tendon_coupling would incorrectly pass the filter, causing that prim to be resolved against the wrong proto's joint_label — exactly the zombie-tendon-entry problem the filter is meant to prevent.

The fix is to append "/" to the prefix check:

Suggested change
continue
orig = freq.usd_prim_filter
freq.usd_prim_filter = lambda prim, ctx, _orig=orig, _path=root_path: (
str(prim.GetPath()).startswith(_path + "/") and _orig(prim, ctx)
)

Comment on lines +281 to +292
"""Plain builder has no MJC frequencies; _scope_custom_frequencies must not raise."""
b = _plain_builder()
_scope_custom_frequencies(b, self.ROOT_A)

def test_heterogeneous_plan_no_cross_contamination(self):
"""Each proto only accumulates tendon entries from its own source subtree.

Simulates the heterogeneous scenario: two proto builders, each scoped to
a different source path. After both receive tendon entries representing
their own prims (as the scoped traversal would inject), neither contains
entries from the other source.
"""
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P1 Test gap: path-prefix ambiguity not covered

TestScopeMjcTendonFilters tests a path from ROOT_B being correctly rejected by a filter scoped to ROOT_A, but both roots are chosen so neither is a string prefix of the other (source_a / source_b). The latent bug in the production filter — where startswith without a trailing "/" also matches a sibling path like /World/envs/env_0/source_aa/tendon when scoped to /World/envs/env_0/source_a — is not exercised. A test like the following would expose the issue:

def test_filter_rejects_prim_at_sibling_with_shared_string_prefix(self):
    b = self._scoped_builder("/World/envs/env_0/source_a")
    prim = _FakePrim("/World/envs/env_0/source_aa/tendon")
    freq = b.custom_frequencies[_TENDON_FREQ]
    self.assertFalse(freq.usd_prim_filter(prim, {}))

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🤖 Isaac Lab Review Bot

Summary

Previous concern about shared resolver instances remains unaddressed. The code is identical to the last review — proto_resolvers is still instantiated once at line 97 and shared across all proto builders.

Implementation Verdict

Minor fixes needed — Move proto_resolvers = [SchemaResolverMjc(), SchemaResolverNewton(), SchemaResolverPhysx()] inside the for src_path in sources: loop (after line 103) to ensure each proto builder gets fresh resolver instances, or add a comment confirming Newton resolvers are stateless.

CI Status

Pre-commit is failing — this needs to be resolved before merge.

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🤖 Isaac Lab Review Bot

Summary

The previous concern about shared proto_resolvers instances remains unaddressed. The code at lines 97 and 113 is identical to the last review — proto_resolvers is still instantiated once outside the loop and reused across all proto builders.

Implementation Verdict

Minor fixes needed — Either move proto_resolvers = [SchemaResolverMjc(), SchemaResolverNewton(), SchemaResolverPhysx()] inside the for src_path in sources: loop (after line 103), or add a comment confirming Newton resolvers are stateless and safe to share.

CI Status

Pre-commit is still failing — this must be resolved before merge.

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hujc7 commented Apr 29, 2026

@greptileai Review

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🤖 Isaac Lab Review Bot

Summary

Previous concern about shared proto_resolvers has been addressed — a comment was added at line 97-99 confirming the resolvers are stateless and safe to share. Pre-commit is now passing.

Implementation Verdict

Ship it — The fix is correct, well-documented, and thoroughly tested.

Findings

No new issues. The implementation correctly isolates SchemaResolverMjc from the main builder and scopes custom frequencies to prevent cross-source contamination. Test coverage is comprehensive.

@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from a6a2a7c to 8a39a8f Compare April 29, 2026 04:32
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🤖 Isaac Lab Review Bot

Summary

No new commits since the previous review — the HEAD is still 8a39a8f8. The implementation remains correct: SchemaResolverMjc is properly isolated from the main builder, _scope_custom_frequencies prevents cross-source contamination, and the test suite comprehensively validates all three parts of the fix.

Implementation Verdict

Ship it — Ready to merge pending CI completion.

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🤖 Isaac Lab Review Bot

Summary

New commit 6823b7b7 addresses the previous review's concern about the root prim itself being excluded by the trailing-slash prefix filter. The _scope_custom_frequencies logic now correctly uses root_path.rstrip("/") + "/" as the prefix, ensuring prims directly under the root (e.g., /robot/tendon) match via /robot/tendon.startswith(/robot/).

Implementation Verdict

Ship it — The fix is correct and the test suite validates the behavior. Ready to merge pending CI completion.

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🤖 Isaac Lab Review Bot

Summary

Previous concern about root prim path matching has been addressed — _scope_custom_frequencies now correctly uses root_path.rstrip("/") + "/" as the prefix. The new commit 5c39a5ce appears to only bump the version to 0.5.27 and add the corresponding changelog entry. No new code changes beyond what was already approved.

Implementation Verdict

Ship it — Previous fix is in place, changelog is accurate, version bump is correct. Ready to merge once the pre-commit CI failure is resolved (likely a formatting issue unrelated to this PR's logic).

CI Status

The pre-commit check is failing — recommend running pre-commit run --all-files locally to identify and fix any formatting issues before merge.

@hujc7 hujc7 marked this pull request as ready for review May 1, 2026 09:16
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🤖 Isaac Lab Review Bot

Summary

All previous concerns have been addressed. The latest commit 90bb6c33 contains no new code changes beyond what was already reviewed — just the version bump to 0.5.27 and corresponding changelog entries that were already present.

Implementation Verdict

Ship it — The fix is correct, tests are comprehensive, and CI is now passing (pre-commit shows success).

CI Status

✅ All critical checks passing (pre-commit, installation tests, build wheel). Pending checks are infrastructure-related (Docker builds, docs) and not blocking.

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🤖 Isaac Lab Review Bot

Summary

Follow-up review on final commit a5f42009. No new code changes since last review — the implementation remains correct and comprehensive.

CI Status

pre-commit and Check for Broken Links are failing. The pre-commit failure should be investigated before merge as it may indicate formatting issues not caught locally.

Implementation Verdict

Ship it (pending CI fix) — Previous review approved the implementation. Recommend investigating the pre-commit CI failure, but the code changes themselves are solid.

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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit a2aab97d. No code changes since the previous review — the implementation remains correct and well-tested.

CI Status

pre-commit now passes. The Check for Broken Links failure appears unrelated to this PR (likely a docs infrastructure issue). All substantive checks pass.

Implementation Verdict

Ship it — The MuJoCo tendon support implementation is solid, the test coverage is thorough, and CI is now green on the relevant checks.

@kellyguo11 kellyguo11 moved this to In progress in Isaac Lab May 1, 2026
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit 80ed8df4. No substantive code changes since the previous review — the implementation remains correct and well-tested.

CI Status

CI is still running. The Check for Broken Links failure appears unrelated to this PR (docs infrastructure issue). Pre-commit passed, which was the previous blocker.

Implementation Verdict

Ship it — No new issues introduced. The MuJoCo tendon support implementation is solid with thorough test coverage.

@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from 80ed8df to 6cea8f7 Compare May 2, 2026 18:55
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit 6cea8f71. No code changes since the previous review — the implementation remains correct and well-tested. The MuJoCo tendon support for Newton physics replication is ready to ship.

CI Status

Several CI jobs are failing but appear unrelated to this PR:

  • Check changelog fragments: failure — likely needs a changelog fragment file (standard PR process issue)
  • Installation Tests: failure — needs investigation but not caused by this PR's changes
  • Pre-commit passed ✅

Implementation Verdict

Ship it — pending CI infrastructure fixes and changelog fragment addition.

@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from 6cea8f7 to 70302de Compare May 2, 2026 19:01
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit 70302def. The changelog fragment has been added (jichuanh-newton-replicate-tendon-fix.rst), addressing the previous CI concern about missing changelog fragments. No functional code changes since the last review — the implementation remains correct and comprehensive.

CI Status

  • Check changelog fragments: success ✅ — Previous concern addressed
  • Check for Broken Links: failure ❌ — Unrelated to this PR (likely a docs infrastructure issue)
  • Most jobs still pending; pre-commit passed ✅

Implementation Verdict

Ship it — The changelog is well-written with clear "Added" and "Fixed" sections that accurately describe the changes. Ready to merge once CI passes.

@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from 70302de to d8383ad Compare May 2, 2026 19:11
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit d8383ad0. No code changes since the last review — this appears to be a CI re-run or merge commit. The implementation remains correct and comprehensive.

CI Status

  • Check changelog fragments: success
  • pre-commit: success
  • Build Wheel: success
  • Check for Broken Links: failure ❌ — Unrelated to this PR (docs infrastructure issue)
  • Most other jobs still pending

Implementation Verdict

Ship it — All previous concerns have been addressed. The changelog is present and accurate, the implementation is sound, and tests are thorough. Ready to merge once remaining CI jobs pass.

@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from d8383ad to 54d0eca Compare May 5, 2026 00:35
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit 54d0eca5. No substantive code changes since the previous review — the implementation remains correct and well-tested. All previous concerns were addressed in earlier iterations.

CI Status

All jobs still pending. Pre-commit and Build Wheel passed previously; waiting on isaaclab_newton tests which are the relevant jobs for this PR.

Implementation Verdict

Ship it — Ready to merge once CI completes successfully.

@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from 54d0eca to fce4ebd Compare May 5, 2026 16:41
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit fce4ebdf. The diff shows the same implementation as the previous review - no new changes since the last "Ship it" verdict. The dependency bumps (Newton v1.2.0rc1, warp-lang>=1.13.0, mujoco 3.8.0), the _rename_builder_labels fix with boundary-terminated prefix matching, the wp.transform_to_matrix API update, and the comprehensive test suite are all unchanged.

CI Status

Most jobs still pending. Pre-commit passed ✅. The "Check changelog fragments" failure needs attention - verify the changelog fragment format meets project requirements (the .rst extension and location look correct, but the CI may have specific validation rules).

Implementation Verdict

Ship it — Code is ready. Address the changelog fragment CI failure (likely a formatting or validation issue) and merge once remaining CI jobs pass.

The Newton 1.2 release includes the upstream tendon-scoping fix
(newton-physics/newton#2659), which scopes ``parse_usd``'s custom-
frequency walk to ``root_path`` natively. Bumping the Newton pin
removes the cross-source ``MjcTendon`` contamination IsaacLab
previously had to work around at the framework layer.

Pin bumps:

* ``source/isaaclab/setup.py``: ``warp-lang==1.12.0`` →
  ``>=1.13.0``, ``mujoco==3.6.0`` → ``==3.8.0``,
  ``mujoco-warp==3.6.0`` → ``==3.8.0.1``.
* ``source/isaaclab_newton/setup.py``: same mujoco / mujoco-warp
  bumps; Newton pin → ``v1.2.0rc1``.
* ``source/isaaclab_visualizers/setup.py``: 3 × Newton pin →
  ``v1.2.0rc1``.

Code adapts:

* ``source/isaaclab_newton/isaaclab_newton/physics/newton_manager.py``
  and ``source/isaaclab_ov/isaaclab_ov/renderers/ovrtx_renderer_kernels.py``:
  ``wp.math.transform_to_matrix`` → ``wp.transform_to_matrix``. The
  ``wp.math`` namespace was removed in ``warp-lang`` 1.13.

Per-env label rename:

* ``_rename_builder_labels`` now walks string-typed custom-attribute
  columns whose frequency declares a ``references="world"``
  companion (e.g. ``mujoco:tendon_label``), rewriting the per-row
  source-path prefix to the destination world root. ``constraint_mimic``
  joins the built-in label pass. The prefix match uses a path-separator
  boundary so source paths that share a string prefix
  (``/Sources/protoA`` vs ``/Sources/protoAB``) do not cross-
  contaminate. Newton's ``add_builder`` copies labels verbatim and
  tracks env identity in ``*_world`` int columns; the IL rename is
  the structural translation between Newton's labeling model and
  IL's per-env USD-path model. Both passes (built-in label arrays
  and string custom-attribute columns) remain necessary after the
  Newton bump.

Adds ``test_rename_builder_labels.py`` with 10 cases covering the
two passes, multi-source prefix-overlap regression, sparse env ids,
multi-frequency, multiple string columns at one frequency, and
empty-values pass-through.
@hujc7 hujc7 force-pushed the jichuanh/newton-replicate-tendon-fix branch from fce4ebd to 6b09354 Compare May 5, 2026 23:03
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🤖 Isaac Lab Review Bot

Summary

Follow-up review on commit 6b093544. No code changes since the previous "Ship it" verdict - the diff is identical. The changelog fragment CI failure from the previous review remains and needs to be addressed.

CI Status

The "Check changelog fragments" job is still failing ❌. The fragment file exists at source/isaaclab_newton/changelog.d/jichuanh-newton-replicate-tendon-fix.rst but may have a formatting issue - the file appears to be missing a trailing newline (the last line cross-contaminate during the rename. has no newline after it based on the diff showing no final newline marker).

Implementation Verdict

Ship it — Fix the changelog fragment (likely just needs a trailing newline) and merge once CI passes.

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