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| 1 | +# SPIRE Self-Signed CA Expiration on Cluster Restart |
| 2 | + |
| 3 | +## Overview |
| 4 | + |
| 5 | +When the ZTVP pattern is deployed with SPIRE's default self-signed CA (no upstream authority configured), a cluster shutdown/restart that exceeds the CA TTL will break SPIRE agent attestation. This results in all SPIFFE-dependent workloads (e.g., qtodo) failing to start until manual intervention is performed. |
| 6 | + |
| 7 | +> **Note:** This issue does not affect production deployments that use an external/upstream CA (e.g., customer PKI, Vault PKI backend, cert-manager). In those configurations, the trust anchor persists across restarts. |
| 8 | +
|
| 9 | +## Problem Description |
| 10 | + |
| 11 | +### SPIRE Server Default CA Configuration |
| 12 | + |
| 13 | +The SPIRE server is configured with a self-signed CA with the following TTLs (from the `spire-server` ConfigMap in the `zero-trust-workload-identity-manager` namespace): |
| 14 | + |
| 15 | +| Parameter | Value | Description | |
| 16 | +|---|---|---| |
| 17 | +| `ca_ttl` | `24h` | Lifetime of the self-signed X509 CA certificate | |
| 18 | +| `default_x509_svid_ttl` | `1h` | Lifetime of X509 SVIDs issued to workloads | |
| 19 | +| `default_jwt_svid_ttl` | `5m` | Lifetime of JWT SVIDs issued to workloads | |
| 20 | + |
| 21 | +The CA rotates approximately every 12 hours (half of `ca_ttl`), and the `k8sbundle` notifier plugin pushes the current trust bundle to the `spire-bundle` ConfigMap. |
| 22 | + |
| 23 | +### What Happens During Cluster Shutdown |
| 24 | + |
| 25 | +1. The cluster shuts down — all pods (including SPIRE server and agents) stop |
| 26 | +2. The X509 CA certificate continues to age while the cluster is offline |
| 27 | +3. If the cluster is offline for longer than `ca_ttl` (24 hours), the CA expires |
| 28 | + |
| 29 | +### What Happens on Cluster Restart |
| 30 | + |
| 31 | +1. **SPIRE server** starts first, detects all CA slots are expired, and generates a **new self-signed CA** with a new key pair |
| 32 | +2. **SPIRE agents** (DaemonSet) start and attempt to re-attest against the server |
| 33 | +3. Agents still have the **old trust bundle** cached — they do not trust the server's new CA |
| 34 | +4. Agent attestation fails with: |
| 35 | + |
| 36 | + ```bash |
| 37 | + transport: authentication handshake failed: x509svid: could not verify leaf certificate: |
| 38 | + x509: certificate signed by unknown authority |
| 39 | + ``` |
| 40 | + |
| 41 | +5. Agents enter `CrashLoopBackOff` or `Error` state |
| 42 | +6. **All SPIFFE-dependent workloads** (e.g., qtodo) cannot obtain SVIDs and remain stuck in init or fail health checks |
| 43 | + |
| 44 | +### Symptoms |
| 45 | + |
| 46 | +- SPIRE agent pods in `CrashLoopBackOff` or `Error` state across all nodes |
| 47 | +- SPIRE server logs showing `X509CA slot unusable — slot expired` for all slots |
| 48 | +- SPIRE server logs showing a new CA was prepared and activated |
| 49 | +- Workload pods stuck in `Init` state (SPIFFE helper init containers cannot connect to the agent) |
| 50 | +- SPIFFE OIDC discovery provider restarting repeatedly |
| 51 | + |
| 52 | +## Recovery Procedure |
| 53 | + |
| 54 | +### Step 1: Verify the Issue |
| 55 | + |
| 56 | +Check the SPIRE server logs for expired CA slots and new CA generation: |
| 57 | + |
| 58 | +```bash |
| 59 | +oc logs spire-server-0 -n zero-trust-workload-identity-manager -c spire-server | grep -E "slot unusable|CA prepared|CA activated" |
| 60 | +``` |
| 61 | + |
| 62 | +Expected output showing expired old slots and a newly activated CA: |
| 63 | + |
| 64 | +```bash |
| 65 | +level=warning msg="X509CA slot unusable" error="slot expired" ... |
| 66 | +level=info msg="X509 CA prepared" ... |
| 67 | +level=info msg="X509 CA activated" ... |
| 68 | +``` |
| 69 | + |
| 70 | +Check SPIRE agent logs for the trust failure: |
| 71 | + |
| 72 | +```bash |
| 73 | +oc logs <spire-agent-pod> -n zero-trust-workload-identity-manager | grep "unknown authority" |
| 74 | +``` |
| 75 | + |
| 76 | +### Step 2: Restart SPIRE Agents |
| 77 | + |
| 78 | +Restart the SPIRE agent DaemonSet so agents pick up the new trust bundle from the `spire-bundle` ConfigMap (which the server's `k8sbundle` notifier has already updated): |
| 79 | + |
| 80 | +```bash |
| 81 | +oc rollout restart daemonset/spire-agent -n zero-trust-workload-identity-manager |
| 82 | +``` |
| 83 | + |
| 84 | +Wait for all agents to become ready: |
| 85 | + |
| 86 | +```bash |
| 87 | +oc rollout status daemonset/spire-agent -n zero-trust-workload-identity-manager |
| 88 | +``` |
| 89 | + |
| 90 | +### Step 3: Restart Affected Workloads |
| 91 | + |
| 92 | +Any workload pods that were stuck in init or crash-looping due to SVID acquisition failure need to be restarted: |
| 93 | + |
| 94 | +```bash |
| 95 | +# Example: restart qtodo |
| 96 | +oc delete pod -l app=qtodo -n qtodo |
| 97 | + |
| 98 | +# Check all namespaces for stuck pods with SPIFFE init containers |
| 99 | +oc get pods --all-namespaces | grep -E 'Init|Error|CrashLoop' |
| 100 | +``` |
| 101 | + |
| 102 | +### Step 4: Verify Recovery |
| 103 | + |
| 104 | +Confirm SPIRE agents are healthy: |
| 105 | + |
| 106 | +```bash |
| 107 | +oc get pods -n zero-trust-workload-identity-manager | grep spire-agent |
| 108 | +# All should show 1/1 Running with 0 restarts |
| 109 | +``` |
| 110 | + |
| 111 | +Confirm workloads are running: |
| 112 | + |
| 113 | +```bash |
| 114 | +oc get pods -n qtodo |
| 115 | +# qtodo pod should show 3/3 Running |
| 116 | +``` |
| 117 | + |
| 118 | +## Production Consideration |
| 119 | + |
| 120 | +This issue is specific to the **self-signed CA** configuration used in the default ZTVP deployment. In production environments, customers should configure SPIRE with an **UpstreamAuthority plugin** pointing to their organization's PKI infrastructure. With an upstream CA: |
| 121 | + |
| 122 | +- The trust anchor remains stable across SPIRE server restarts |
| 123 | +- SPIRE agents always trust the server's certificate chain because it chains back to the persistent upstream CA |
| 124 | +- No manual intervention is required after cluster restart regardless of downtime duration |
| 125 | + |
| 126 | +Supported upstream authority plugins include: |
| 127 | + |
| 128 | +- **Vault PKI** (`upstream_authority "vault"`) — integrates with HashiCorp Vault's PKI secrets engine |
| 129 | +- **cert-manager** (`upstream_authority "cert_manager"`) — uses Kubernetes cert-manager as the CA |
| 130 | +- **AWS PCA** (`upstream_authority "aws_pca"`) — uses AWS Private Certificate Authority |
| 131 | +- **Disk-based** (`upstream_authority "disk"`) — uses a CA certificate and key stored on disk |
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